Stationary

Mercury Stationary Load Banks

Mercury
50-150KW

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The Mercury Load Bank is a completely self-contained, freestanding unit which includes all resistive load elements, load control devices, load element branch circuit fuse protection, main load bus and terminals, cooling system, control power supply, unit controller and malfunction detection system and NEMA type enclosure.

Low to medium capacity load testing of generators, periodic reliability exercise of standby generators, regenerative power absorption of inertial motors with reverse power protection of generators and other Load Bank applications are achieved with these Load Banks.

The Mercury Load Bank is single or dual voltage suitable for all common 60 and 50 hertz voltages up to 600V.

Mercury Stationary Load Bank control compartment


Simplex Load Banks can be used to satisfy the requirements of the National Fire Protection Association (NFPA) for emergency stand-by power systems.

Mercury Stationary Load Bank

Features


Master load toggle switch and load step toggle switches

Self-contained load and control system

Utilizes the proven Simplex “Powr-Web” load element


Branch circuit fuse protection of load elements

Comprehensive overload, short circuit and malfunction protection

Color coded and numbered wiring; power wiring 150°C

Plated bus bar

Modular enclosure design with separate and isolated control and power sections

Slide-out, tray mounted load elements

UL Listed

SPECIFICATIONS

Capacity
50-150KW; Resistive, 1.0 p.f.

Voltage
All common 3-phase
60 and 50 Hz voltages:
60 Hertz: 208V, 220V, 240V, 416V, 440V, 450V, 460V, 480V, 575V, 600V
50 Hertz: 190V, 200V, 208V, 380V, 400V, 416V

Frequency
50, 60 Hertz

Load Steps
50 KW resolution standard
1-5-10-25KW resolution available

Fan/Control
Internal, from load bus. Control circuits at 120V via transformer. The cooling fan operates at 3-phase line voltage. Load control circuits and fan motor control operate at 120V. Control circuits are fused. Control circuit fuses are 100,000 A.I.C., 600V rated. External, 480/240V, supply for humidity controller, when ordered.

Cooling
Forced air, vertical airflow, top exhaust. 3-phase, TEFC motor driving cast aluminum fan blade. Circuit breaker combination motor starter.

Airflow
2,000 CFM

Duty Cycle
Continuous

Dimensions
43"W x 52.887"D x 55.88"H

Sales Bulletin
 
Dimensions and Key Features Diagram


Stationary Load Banks:
Applications and General Specifications,
Features and Options, and Engineer’s Specifications

 
  Principle Systems and Components
  Load Elements
Simplex “Powr-Web” open wire, helically wound, chromium alloy, thermally derated to 60%. 5% tolerance, 2% balance, .995 p.f.
UL Recognized.

Load Control
Branch circuit contactors, each 50 KW step. Contactors have enclosed silver surfaced contacts, 120V coils; electrically operated and electrically held.

Element Circuit Protection
Branch circuit fuses, each 50KW branch circuit, 70A, 200kAIC, current limiting type.

System Protection
Fan failure, high exhaust temperature, high intake temperature; lockout and alarm.
Enclosure
All panels for access to serviceable components are hinged doors with stainless steel hinges and lockable latches. All exterior fasteners are stainless steel.
The Load Bank enclosure is of double wall construction for cool exterior and thermal isolation of the load elements. Cooling airflow through the enclosure is vertical with cold air intake at the bottom and hot air exhaust out the top of the Load Bank. Intake and exhaust openings are screened. All parts of the enclosure are abrasive blasted or chemically etched, primed and finished with a color as specified. The exhaust hood, which is exposed to high air temperatures, is unpainted galvanized steel.
Power Wiring
150°C insulated; color coded.

Control Wiring
105°C, color coded and/or numbered.

Temperature
Maximum ambient temperature: 120°F
Exhaust rise: 150°F
(Note: As airflow is not laminar, exhaust air temperatures are not equal at all points at the plane of air exhaust. Some parcels of air may reach approximately 575°F before mixing.)

Power Connection
Plated bus bar within an oversize terminal junction box.


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Simplex Inc., 5300 Rising Moon Road, Springfield, IL 62711-6228
800-637-8603 • 217-483-1600 (24 Hr.) • FAX 217-483-1616